No fatalities

1990-07-22: Boeing 737-200 (N210US) — USAir - US Airways — Kinston-Stallings Field, United States of America

Kinston-Stallings Field, United States of AmericaTakeoff (climb)

On July 22, 1990, a Boeing 737-200 (registration N210US) operated by USAir - US Airways was involved in an aviation accident near Kinston-Stallings Field, United States of America during takeoff. No fatalities were reported. Investigators recorded the probable cause as: Failure of the fuel pump control shaft due to improper machining by the repair facility during maintenance modification of the pump and improper procedures during overhaul of the nose landing gear. This summary draws on records from the Bureau of Aircraft Accidents Archives (B3A); 6 related events involving the same aircraft type or operator are linked below.

Sourcesthe Bureau of Aircraft Accidents Archives (B3A)Primary reportUpdated 1781212760Data APIEditorial standards
Boeing 737-200
Photo: San Diego Air & Space Museum Archives / Public domain, via Wikimedia Commons

During takeoff, the No. 1 engine exceeded target EPR, requiring fuel shutoff. Asymmetric thrust was managed with nose wheel steering until nose wheels separated. Two passengers sustained minor injuries.

Incident Details

During the takeoff roll, as engine power was increased, the No. 1 engine accelerated beyond the target engine pressure ratio (EPR). The engine was subsequently shut down using the fuel shutoff lever. The resulting asymmetric thrust was controlled by the flight crew using nose wheel steering. However, before the aircraft could be brought to a stop, the nose wheels separated from the landing gear.

Two passengers were slightly injured during the event.

Investigation Findings

The investigation revealed that the fuel pump output spline, which connects to the fuel control unit, had stripped. This failure occurred at a critical moment, causing the fuel control to sense an underspeed condition and consequently increase fuel flow. The misalignment of the spline shaft was attributed to improper machining during a pump modification.

Additionally, the nose gear inner cylinder was found to have failed due to fatigue. The fatigue cracks originated in an area that had undergone excessive grinding during a previous overhaul.

Probable Cause

The probable cause, as stated in the official findings, was the failure of the fuel pump control shaft due to improper machining by the repair facility during a maintenance modification of the pump, combined with improper procedures during the overhaul of the nose landing gear.