Casualties unknown

1994-09-29: Mcdonnell Douglas MD-11-F (N603FE) — Federal Express — Anchorage, AK

Anchorage, AK, US

On September 29, 1994, a Mcdonnell Douglas MD-11-F (registration N603FE) operated by Federal Express was involved in an aviation accident near Anchorage, AK. Investigators recorded the probable cause as: RIGHT INBOARD FLAP VANE COMPONENT SEPARATION DUE TO UNDETERMINED REASONS. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 5 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 1781061362Data APIEditorial standards
Aircraft registered N603FE
Aircraft registered N603FE. Photo: Kentaro Iemoto from Tokyo, Japan / CC BY-SA 2.0, via Wikimedia Commons

A right-hand inboard flap vane separated from the aircraft at 500 feet AGL on final approach. Multiple components failed due to tensile and shear overload, but testing did not determine the root cause.

Incident Overview

During final approach at an altitude of approximately 500 feet above ground level, the right-hand inboard flap vane departed from the airframe. The separation occurred without prior indication and resulted in the loss of the vane and associated components.

Component Failures

Examination of the separated parts revealed that the vane-to-track support, the aft adjustment eccentric, and the spring cartridge stop assembly had separated due to tensile overload. Despite the tensile failure, testing indicated that the tensile properties of the materials did not influence the failure of the vane itself.

Additionally, the support track, the roller support bolt, and the flap support bushing separated due to shear overload. These components exhibited characteristics consistent with shear stress failures.

Investigation Results

A comprehensive testing regimen was conducted to determine the underlying cause of the failures. However, the tests were unable to identify a specific root cause for the separation. The investigation concluded that while the modes of failure were identified as tensile and shear overloads, the reason for the loads exceeding component strength remained undetermined.

The absence of a determined cause precludes definitive recommendations, though the physical evidence has been documented for future reference.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001206X02242. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.