Fuel Leak Triggers Engine Fire Warning on Boeing 747-8 Cargo Flight

Casualties unknown • Fire/Smoke (Non-impact) of Boeing 747-8KZF at Hong Kong International Airport, HK

A Nippon Cargo Airlines Boeing 747-8 experienced an engine fire warning during landing at Hong Kong International Airport due to a cracked fuel manifold.

What happened

On 29 March 2018, a Nippon Cargo Airlines (NCA) Boeing 747-8KZF, registration JA18KZ, was operating a cargo flight from Narita International Airport, Japan, to Hong Kong International Airport. As the aircraft was approximately 50 feet above the ground approaching Runway 07L, the crew received a "FIRE ENG 3" EICAS warning message.

The pilot-in-command landed the aircraft and utilized thrust reversers to bring it to a stop. The crew then moved the aircraft to the intersection of Taxiway A8 and Taxi to A, notifying Air Traffic Control of the fire. The first officer proceeded to shut down the No. 3 engine and discharged the engine fire suppression system. Upon arrival, the Airport Fire Contingent observed white smoke emitting from the No. 3 engine. Following inspections, the aircraft was cleared to taxi to the cargo apron under fire service escort.

The investigation

Investigators examined the engine components and found evidence of thermal damage, sooting, and discoloration on the exterior top section of the No. 3 engine core. The investigation established that a small fire was caused by a fuel leak originating from a cracked fuel manifold.

Technical analysis focused on why the crack had not been identified during a previous ultrasonic inspection conducted in January 2018. The investigation looked into the energy levels of echoes reflected from the crack, the possibility that the signal was below the rejection threshold, and the potential influence of a frayed cable on the ultrasonic probe used during maintenance.

Probable cause

A small fire occurred due to a fuel leak from a cracked fuel manifold, which had gone undetected during a previous ultrasonic inspection.

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Frequently asked questions

What happened in the 2018-03-29 Boeing 747-8KZF accident near Fire/Smoke (Non-impact) of Boeing 747-8KZF at Hong Kong International Airport, HK?

A Nippon Cargo Airlines Boeing 747-8 experienced an engine fire warning during landing at Hong Kong International Airport due to a cracked fuel manifold.

What aircraft was involved and where did it happen?

The accident on 2018-03-29 involved a Boeing 747-8KZF, at Fire/Smoke (Non-impact) of Boeing 747-8KZF at Hong Kong International Airport, HK.

What was the probable cause of the accident?

A small fire occurred due to a fuel leak from a cracked fuel manifold, which had gone undetected during a previous ultrasonic inspection.

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