Landing Gear Axle Failure on Boeing 737-400 at Banjarmasin

Casualties unknown • Syamsudin Noor Airport, Banjarmasin, ID

A Boeing 737-400 experienced a main landing gear axle separation during taxiing at Syamsudin Noor Airport, resulting in a tire burst but no injuries.

What happened

On 23 July 2008, a Boeing 73 and 400, registered PK-GZN, was operating a scheduled flight from Jakarta to Banjarmasin with 121 people on board. The flight crew reported a routine touchdown at Syamsudin Noor Airport. During the landing roll, as the aircraft slowed to approximately 60 knots, the pilot applied manual braking, which triggered an anti-skid malfunction light.

While taxiing toward the apron, the pilot noticed the aircraft pulling to the left and reduced speed. As the aircraft turned right into taxiway B, a loud noise, similar to a tire bursting, prompted the pilot to stop the aircraft. Upon inspection by ground engineers, it was discovered that the number-one main landing gear axle had broken and detached from its strut, which subsequently caused the number-two tire to burst. There were no injuries among the 114 passengers or 7 crew members.

The investigation

Investigators examined the wreckage and the failed component to determine the cause of the structural failure. Metallurgical analysis conducted by the Institute of Technology, Bandung, revealed that the failure was caused by a fatigue crack. The fracture surface exhibited beach marks, which are characteristic of progressive fatigue. The investigation established that the crack originated from a corroded hole within the brake assembly attachment flange and propagated inward toward the axle wall. The crack reached a length of approximately 6 cm before a sudden, catastrophic final fracture occurred.

Findings

  • The primary cause of the failure was an undetected fatigue crack in the number-one main landing gear axle.
  • The crack originated from a site of corrosion located at the edge of a brake mounting hole.
  • The fatigue crack propagated through the axle wall until it reached a critical size, leading to the complete separation of the axle from the strut.
  • The failure occurred well before the component reached its manufacturer-specified service life.

Probable cause

The separation of the number-one main landing gear axle was caused by a fatigue crack that originated from corrosion at a brake assembly attachment flange hole.

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Frequently asked questions

What happened in the 2008-07-23 Boeing 737-400 accident near Syamsudin Noor Airport, Banjarmasin, ID?

A Boeing 737-400 experienced a main landing gear axle separation during taxiing at Syamsudin Noor Airport, resulting in a tire burst but no injuries.

What aircraft was involved and where did it happen?

The accident on 2008-07-23 involved a Boeing 737-400, registration PK-GZN, operated by Garuda Indonesia, at Syamsudin Noor Airport, Banjarmasin, ID.

What was the probable cause of the accident?

The separation of the number-one main landing gear axle was caused by a fatigue crack that originated from corrosion at a brake assembly attachment flange hole.

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