Casualties unknown

Takeoff Aborted After Propeller Blade Separation; Hub Fatigue Cracking Found (N3836C)

Everglades City, FL, US

On March 7, 1993, an Aero Commander 500 (registration N3836C) operated by Palm Beach Aviation was involved in an aviation accident near Everglades City, FL. Investigators recorded the probable cause as: The propeller hub arm failed due to preexisting fatigue cracking in the bearing retention radius, from polishing and wear of the radius from contact with the split rings. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive; 4 related events involving the same aircraft type or operator are linked below.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards

An airline transport pilot aborted takeoff after a propeller blade separated from the right engine. NTSB examination revealed the hub arm failed due to preexisting fatigue cracking from polishing and wear.

Incident Summary

During the takeoff phase of flight, the airline transport pilot-in-command aborted the takeoff when a propeller blade from the right engine separated from the right propeller system. The pilot acted promptly, and the takeoff was discontinued. No further details about the aircraft type, registration, operator, location, or date are included in the source. No injuries or damage were reported.

Investigation Findings

The National Transportation Safety Board's Materials Laboratory Division examined the failed propeller hub. The analysis revealed that the propeller hub arm sustained a fracture due to preexisting fatigue cracking. The fatigue crack originated in the bearing retention radius, and was caused by polishing and wear of that radius. The wear resulted from contact between the radius and the split rings. The crack propagated over time until the hub arm failed, leading to the separation of the propeller blade. The investigation did not identify any other causal factors.

Probable cause

The propeller hub arm failed due to preexisting fatigue cracking in the bearing retention radius, from polishing and wear of the radius from contact with the split rings.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001211X12020. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.