Casualties unknown

2022-02-10: Boeing 737-800 (ZS-ZWD) — During climb between FL260 and FL270, ZA

During climb between FL260 and FL270, ZA

On February 10, 2022, a Boeing 737-800 (registration ZS-ZWD) was involved in an aviation accident near During climb between FL260 and FL270, ZA. Investigators recorded the probable cause as: Emergency landing at FAOR due to an in-flight engine failure, which was contained. The engine borescope inspection revealed internal discolouration and failure of the hot section and shearing of high-pressure turbine blades. This summary draws on records from the South African Civil Aviation Authority (SACAA) Accident and Incident Investigations Division.

Sourcesthe South African Civil Aviation Authority (SACAA) Accident and Incident Investigations DivisionPrimary reportUpdated 1785104676Data APIEditorial standards
Aircraft registered ZS-ZWD
Aircraft registered ZS-ZWD. Photo: BlogDeBanderas / CC BY-SA 4.0, via Wikimedia Commons

On 10 February 2022, a Comair Boeing 737-800 experienced a severe No.1 engine failure during climb. The crew diverted to O.R. Tambo International Airport and performed a single-engine landing. No injuries occurred.

History of Flight

On Monday, 10 February 2022, at 0417Z, a Boeing 737-800 aircraft, registration ZS-ZWD, departed from Lanseria International Airport (FALA) in Gauteng province on a scheduled commercial flight to Cape Town International Airport (FACT). The flight was operated by Comair under Part 121 of the South African Civil Aviation Regulations. On board were two pilots, five cabin crew members, and 157 passengers.

During normal climb after takeoff, while passing flight level 260, the crew heard a loud bang. The No.1 engine had sustained severe damage. The crew followed applicable checklists and decided to divert to O.R. Tambo International Airport (FAOR). An uneventful single-engine landing was conducted on Runway 03R. None of the occupants was injured.

Aircraft and Engine Damage

The aircraft sustained substantial damage to engine 1. The left-side leading edge of the horizontal stabiliser was also damaged. A borescope inspection of the engine revealed internal discolouration and failure of the hot section and its components. High-pressure turbine blades were all sheared off, and two blades had broken out of the disk.

Investigation

The South African Civil Aviation Authority's Accident and Incident Investigations Division (AIID) was notified and dispatched investigators. The State of Design (USA) appointed an accredited representative. However, on 14 June 2022, the South Gauteng High Court issued a certificate of appointment to liquidators to settle matters relating to Comair Limited. As a result, the engine was not shipped to the manufacturer for a teardown inspection. The cause of the engine failure could not be determined due to the operator being in the process of liquidation. On 5 January 2023, the manufacturer wrote to the liquidators and Comair representatives, stating that once a new owner takes over, they would provide all requested technical support to the investigation.

Probable Cause

The probable cause stated in the report is: "Emergency landing at FAOR due to an in-flight engine failure, which was contained. The engine borescope inspection revealed internal discolouration and failure of the hot section and shearing of high-pressure turbine blades. The cause of the engine failure could not be determined due to the operator being in the process of liquidation. The investigation will be reopened once the new owner takes over the operation."